物流輸送滑槽的變革，如何解決傳統(tǒng)碳鋼滑槽老大難問題
How to solve the problem of traditional carbon steel chute in the transformation of logistics chute?
物流設(shè)備是組織物流活動的物質(zhì)技術(shù)基礎(chǔ)，一定程度上體現(xiàn)了組織物流能力的大小。隨著物流業(yè)的繁榮興盛，物流設(shè)備的品類和應(yīng)用范圍不斷擴大，物流企業(yè)對新設(shè)備、新技術(shù)越來越重視，產(chǎn)品更新迭代加快。然而，作為物流分揀輸送系統(tǒng)中非常重要的配套設(shè)施，輸送滑槽的更新升級卻很緩慢，還在沿用傳統(tǒng)碳鋼滑槽。
Logistics equipment is the material and technological basis for organizing logistics activities, to a certain extent, reflects the size of organizational logistics capacity. With the prosperity of logistics industry, the category and application scope of logistics equipment are expanding. Logistics enterprises pay more and more attention to new equipment and new technology, and the iteration of product renewal is speeding up. However, as a very important supporting facility in the logistics sorting and conveying system, the upgrading of conveying chute is very slow, and the traditional carbon steel chute is still used.
碳鋼滑槽在分揀線中的應(yīng)用
Application of carbon steel chute in sorting line
碳鋼滑槽，采用鋼板分塊設(shè)計，最后通過螺絲和焊接組成完整滑槽，主要用于分揀線末端連接輸送設(shè)備或分揀隔口。碳鋼滑槽因其使用壽命長、強度高的優(yōu)勢，迅速應(yīng)用到物流分揀輸送行業(yè)，大大提高了分揀作業(yè)效率。隨著碳鋼滑槽大范圍、長時間的使用，很多弊端和問題也逐漸凸顯出來。
Carbon steel chute, using steel plate design, and finally through the screw and welding to form a complete chute, mainly used for the end of the sorting line to connect conveying equipment or sorting separator. Because of its long service life and high strength, carbon steel chute is rapidly applied to the logistics sorting and transportation industry, greatly improving the sorting efficiency. With the wide range and long time use of carbon steel chutes, many malpractices and problems are gradually emerging.
1.質(zhì)量重，安裝維護成本高
1. quality is heavy, installation and maintenance cost is high.
碳鋼質(zhì)量重，需要分段生產(chǎn)鋼板，如果是旋轉(zhuǎn)角度大的滑槽，制作難度很大。一組完整的碳鋼滑槽，需要很多塊鋼板，通過大量螺絲和焊接拼裝，需要大量人力投入。安裝固定后，碳鋼滑槽的拆卸及運輸很不方便且易變形，無法二次利用。
Carbon steel is of heavy quality and needs to be produced by stages. If the angle of rotation is large, the manufacture is very difficult. A complete set of carbon steel chutes requires a lot of steel plates, through a large number of screws and welding assembly, requires a lot of manpower input. After installation and installation, the disassembly and transportation of the carbon steel chute are very inconvenient and easy to deform, and can not be used for the two time.
碳鋼滑槽焊接固定后，無法二次利用
Carbon steel chute can not be used for two times after welding and fixing.
2.表面粗糙，易卡貨
2. rough surface, easy card goods
碳鋼滑槽表面粗糙，摩擦系數(shù)大，貨物在下滑過程中不順暢，特別是重量輕的輕薄件、小件，容易卡貨造成貨物堆積。由于碳鋼的耐腐蝕性差，表面電鍍材料磨損后，容易生銹，給貨物下滑增大了阻力之外，還會磨損貨物包裝。
Carbon steel sliding groove surface rough, friction coefficient is large, goods in the process of sliding smoothly, especially the light weight of light and thin pieces, small pieces, easy to jam cargo caused by the accumulation of goods. Due to the poor corrosion resistance of carbon steel, surface electroplating materials after wear, easy to rust, to increase the resistance of goods sliding, but also wear goods packaging.
碳鋼滑槽與玻璃纖維滑槽對比
Comparison between carbon steel chute and glass fiber chute
3.貨物破損率高
3. breakage rate of goods is high.
分段焊接，手工作業(yè)較多，精度不好把握，曲面誤差大；鋼板之間銜接縫隙大，曲面不平整，貨物下滑易出現(xiàn)翻滾，因撞擊和跳動使貨物破損。對于紙箱大件、易碎品這類物品，破損率一直高居不下。
Segmental welding, manual operation more, accuracy is not easy to grasp, surface error; plate joints between large gap, surface irregularity, cargo sliding prone to roll, because of impact and jump cargo damage. For articles of large carton and fragile goods, the breakage rate has always been high.
新型玻璃纖維滑槽，讓貨物輸送更安全順暢
New glass fiber chute makes cargo transportation safer and smoother.
隨著物流行業(yè)作業(yè)標準的提高，特別是新興電商企業(yè)，對碳鋼滑槽生銹，卡貨堆積、貨物翻滾、貨損嚴重等老大難問題，更是無法容忍?，F(xiàn)在，市場上出現(xiàn)了一款新材料輸送設(shè)備——新型玻璃纖維滑槽，與傳統(tǒng)碳鋼滑槽相比，其具有“質(zhì)輕、順暢、耐腐蝕”的顯著優(yōu)勢，在下滑順暢度、貨物破損率、防沖撞等方面完勝傳統(tǒng)滑槽。
With the improvement of operational standards in the logistics industry, especially in the emerging e-commerce enterprises, it is even more intolerable to rust carbon steel chutes, cargo accumulation, cargo rollover, cargo damage and other problems. Nowadays, a new kind of new material conveying equipment, glass fiber sliding groove, has been developed on the market. Compared with the traditional carbon steel sliding groove, it has the remarkable advantages of light weight, smoothness and corrosion resistance. It is superior to the traditional sliding groove in the aspects of smoothness of sliding, damage rate of goods and collision prevention.
玻璃纖維滑槽-自動分揀滑槽
Glass fiber chute automatic sorting chute
如路輝的新型輸送滑槽以玻璃纖維為原材料加工而成，是一種新型復(fù)合材料，強度相當于鋼材但具有玻璃般的色澤與質(zhì)感，具有質(zhì)輕、防腐、絕緣、性能穩(wěn)定、機械強度高等諸多優(yōu)點。
Luhui's new conveying chute is made of glass fiber. It is a new type of composite material. Its strength is equal to steel but it has a glass-like color and texture. It has many advantages such as light weight, anti-corrosion, insulation, stable performance and high mechanical strength.
1.光滑、耐磨、貨損率低
1. smooth, wear resistant, low damage rate.
玻璃纖維滑槽表面光潔，摩擦系數(shù)小，粗糙度小于Ra2.5，無論大小件貨物都能順暢通過；滑槽底部平整，貨物貼合滑槽底部下滑速度勻稱，不會出現(xiàn)卡貨、彈跳、翻滾、沖撞現(xiàn)象，大件無傾倒現(xiàn)象，貨物損壞率降低90%以上。
Fiberglass sliding groove surface smooth, friction coefficient is small, roughness is less than Ra2.5, regardless of the size of goods can pass smoothly; the bottom of the sliding groove smooth, cargo bonded to the bottom of the sliding groove sliding speed is symmetrical, there will not be stuck cargo, bouncing, rolling, collision phenomenon, no dumping of large pieces, cargo damage rate reduced by more than 90%.
2.輕質(zhì)、高強、耐腐蝕
2. light weight, high strength, corrosion resistance
玻璃纖維相對密度只有碳鋼的1/4~1/5，同樣厚度的重量不到碳鋼的30%，抗拉強度可與高級合金鋼相媲美，高頻沖擊碰撞下貨物不易變形，抗65kg貨物沖擊。表面環(huán)?？寡趸幚恚透g，使用壽命10年以上，對大氣、水和一般濃度的酸、堿、鹽以及多種油類和溶劑都有較好的抵抗能力。
The relative density of fiberglass is only 1/4~1/5 of carbon steel, and the weight of the same thickness is less than 30% of carbon steel. The tensile strength of fiberglass is comparable to that of high-grade alloy steel. Surface environmental protection anti-oxidation treatment, corrosion resistance, service life of more than 10 years, the atmosphere, water and general concentration of acid, alkali, salt and a variety of oils and solvents have a better resistance.
玻璃纖維滑槽在分揀矩陣線中的應(yīng)用
Application of glass fiber chute in sorting matrix line
3.可定制、偏差小、易組裝
3. customizable, small deviation, easy to assemble
玻璃纖維滑槽采用模塊化、標準化設(shè)計，主體一體成型，可定制任意角度，曲面正負偏差小于0.5mm。生產(chǎn)時間短，安裝簡易、快速，批量生產(chǎn)每50個生產(chǎn)和安裝周期均≤10天。能夠與各種分揀設(shè)備完美對接，維護、拆卸方便，不易損傷，因場地遷移的二次利用可快速完成。
Fiberglass sliding groove adopts modular and standardized design. The main body is formed in one body. It can be customized at any angle. The positive and negative deviation of curved surface is less than 0.5mm. The production time is short, the installation is simple and fast, and the production and installation cycle of each batch is less than 10 days in batch production. It can be perfectly docked with all kinds of sorting equipment. It is easy to maintain and disassemble, and it is not easy to be damaged.
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